- Before
- Alone in the control room from 19:00 to 07:00, with the SOP on a shared drive, the jar tests in a spreadsheet and the storm card on the wall. “The storm card says 55. Is that still right?”
- Now
- Asks in plain words and gets the dose, the pump rate to set and every line of the working, cited — and can try any other dose against the permit before he touches the pump.
One storm night, from a rising river to a signed dose
Hollow Vale Water Treatment Works, Lumina Utilities: a 38 ML/d works on the River Kestle. Tuesday 13 October 2026, night shift. Daniel Osei is on his own in the control room; Brenda Holloway is on call. Here is what happens, screen by screen, in the working solution.
- 0119:00 to 02:30
A dry-weather handover, then the river rises
Daniel Osei · Class 2 treatment operatorSam Kirby hands over at 19:00: dry weather, alum 18 mg/L, all 6 filters in service, storm forecast after 23:00. The shift log fills from the plant historian and the weather feed: intake turbidity 6 NTU at 22:00, 19 at 00:40, the settled water alarm at 2.5 NTU at 01:50, then 45 NTU at the intake at 02:30. Alum is still on the dry-weather setpoint, 18 mg/L and 44 L/h on dosing pump DP-1.
Handover: “Dry weather. Alum 18 mg/L, all 6 filters in service, filter 4 due a wash. Storm forecast after 23:00.”
- 0202:41
“Coagulant dose at 45 NTU?” — answered as a worked dose
Daniel Osei · Class 2 treatment operatorDaniel asks in his own words. Above the answer, a live strip from the plant historian, read-only: intake 45 NTU, raw pH 7.3, raw alkalinity 34 mg/L, 9.2 °C, 38.0 ML/d, settled water 2.9 NTU. The answer: raise alum to 38 mg/L, 93 L/h on DP-1. Every line of the working is cited — jar test JT-2026-0288 gave an optimum of 35 mg/L at 40 NTU; SOP-HV-021 Table 2 adds 0.6 mg/L per NTU above it; 38 g/m³ × 1,583 m³/h ÷ 645 g/L gives 93.3 L/h.
“Raise alum to 38 mg/L · Liquid aluminium sulphate on dosing pump DP-1, for raw water at 45 NTU and 38.0 ML/d”
- 037.8 seconds
The SOP, the permit, the jar test and the plant, read in order
The six agentsThe run tape shows each step. The question reader took the works, the stage and the chemical from the question and the live readings. The procedure finder found SOP-HV-021 rev 9 §5.3, §5.4, §5.6 and Table 2, the O&M manual §4.2 — and flagged storm card SC-HV-03 as superseded. The dose calculator split the change into two steps under the ramp rule, and the permit checker checked 9 limits, all inside. Brenda's approved note sits beside the jar-test curve.
Brenda Holloway, approved note N-102: “Above 40 NTU, step the alum up in tens and watch the coagulation pH, not the settled turbidity.”
- 04Try the storm card
The storm card says 55. The permit check turns red
Daniel Osei · Class 2 treatment operatorAt 38 mg/L every meter is green: treated-water aluminium 0.060 mg/L against the permit's 0.200 and a works target of 0.100, filtered turbidity 0.12 NTU against 0.30, coagulation pH 6.7 in the SOP window of 6.4–6.9, 15 mg/L of alkalinity left. Daniel slides the dose to the storm card's 55. Aluminium goes to 0.230 mg/L, coagulation pH to 6.2 and alkalinity left to 6.5, below the minimum of 10.
“Breaks permit HV-07 4.2: aluminium 0.230 mg/L. Also outside the SOP: alkalinity 6.5 mg/L.”
- 05Log 55 instead?
A dose outside the permit needs the supervisor
Permit checkerIf Daniel tries to log the red dose, the solution stops him and offers to send it to Brenda to decide, with the permit check attached. The rule is locked on in Settings. The permit checker never softens or hides a limit, and the warning goes on the shift log: “Daniel tried 55 mg/L (the storm card): warned”.
“A dose outside the permit cannot be logged without the on-call supervisor. This rule is locked in Settings.”
- 06Has this happened before?
The same storm card, the same river, in 2023
Incident matcherBeside the answer, the incident matcher shows INC-2023-0417. Raw water rose to 52 NTU; the night operator followed the storm card and raised alum from 20 to 60 mg/L in one step. Coagulation pH fell to 6.1 and treated-water aluminium reached 0.24 mg/L. The root cause: the card was written for alkalinity of about 55 mg/L, and no jar test had been run in the storm band that month.
“Notified to the regulator · 2.1 ML run to waste · service reservoir flushed”
- 0702:44
Step 1 set and signed; Brenda told
Daniel Osei · Class 2 treatment operatorDaniel sets DP-1 to 69 L/h, 28 mg/L — step 1 of 2, no more than 10 mg/L in one step under SOP-HV-021 §5.3 — and signs the shift-log entry the knowledge keeper drafted with the reason. The agents never write to the plant; Daniel sets the pump. Because the night's change will pass 15 mg/L, Brenda is notified and acknowledges at 02:45.
Brenda Holloway, on call: “Good. Watch the pH, not the settled.”
- 0803:12
Withdraw the storm card — waiting for the process scientist
Brenda Holloway · senior operator, on callAfter the warning, Brenda phones in a note, and the knowledge keeper drafts it in her words with the evidence. It waits with two more of hers for Dr. Priya Raman: filter 4 needs twenty minutes to waste after a backwash, and the Kestle's second flush comes six to eight hours after the first peak. Brenda retires in 66 days; 24 of her 38 notes are already in answers.
N-121: “Withdraw storm card SC-HV-03. It was right for the old water. Tonight it would have taken us over on aluminium again.”
- 0903:59
The confirm jar test agrees: 38 mg/L
Daniel Osei · Class 2 treatment operatorSOP-HV-021 §6 asks for a confirm jar test within 2 hours of any change over 10 mg/L. Six jars are set up from the answer, 30 to 50 mg/L in steps of 4. Daniel imports the bench readings from turbidimeter TB-07 and pH meter PH-03: the lowest settled turbidity is 0.7 NTU at 38 mg/L. He saves JT-2026-0291 as the new reference for the 30–60 NTU band.
“The answer holds. Lowest settled turbidity at 38 mg/L (0.7 NTU), the dose set at 02:54.”
- 10The permit view
Nine limits, one warning, no exceedance
Helen Marsh · water quality compliance managerHelen owns permit HV-07, version 4. Her view lists the nine conditions a dose can move — aluminium, turbidity at each filter, outlet pH, free chlorine, contact time, trihalomethanes, iron, manganese, chlorate — with the permit limit, the works target, the 30-day maximum and tonight's prediction. It shows one warning tonight, at 55 mg/L, and no exceedances in the last 12 months.
“Permit text is quoted, never rewritten · owner: Helen Marsh”