SystemAirport & Ground Operations

Aircraft Turnaround Management

Aircraft turnaround management that catches a slipping task early and puts the fix in front of the controller to approve

Turns leave on time: a slipping task is caught early, with a fix the controller approves.

See one case, screen by screen ↓
demo9minutesof forecast delay on a 787-9 turn to London, back to an on-time 18:40 push with the plan the controller approved
demo4recovery plansproposed for one turn; a second agent failed the one that would have made the Tokyo flight 4 minutes late
demo5tasksdispatched only after approval, every crew acknowledged by 17:56
target100%of late departures coded with their evidence before the BTS report
In short

What is Aircraft Turnaround Management?

Aircraft turnaround management is the work of getting an aircraft from on-block to off-block on time: every turn task — deboarding, cleaning, catering, fueling, bags, boarding, the push — tracked against its plan, and every slip fixed before it delays the departure. Aircraft Turnaround Management is a turnaround management system run by seven agents that watch every turn in a bank, forecast each off-block time with its reasons, propose recovery plans checked by a second agent, and dispatch them once the station controller approves.

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Updated

The problem

Why aircraft turnaround management still runs on radio calls

Aircraft turnaround management today means a station controller watching 20 to 40 turns in a departure bank across the operations system, the fuel and catering boards, the crew app, phone calls and the radio. A slipping task — a fuel truck held on another flight's top-up, a tug still on a late push at another gate, a cleaning team short two people — shows up in some system 20 to 40 minutes before it hits the off-block time, and almost never in the one the controller is looking at. By the time the truck is late, the call around for a spare tug or a second team is already on the critical path.

Each minute costs money and travels. A slipped turn becomes the next flight's late-arriving aircraft, the largest single cause of delays in the US. After the push, someone types the IATA delay code and the DOT cause from memory, and the review is a spreadsheet the next day — so the same catering slip on the same widebodies comes back the next evening. From October 19, 2026, the Section 511(b) rule changes how ten kinds of event are reported, and the codes have to change with it.

typical$100.76a minuteof aircraft block time for US passenger airlines in 2024
typical≈40%of delayed arrivals caused by a late-arriving aircraft, 2010–2019 — the largest single cause
Where a controller's minutes go in one two-hour departure bankestimated
By hand120 days
With the solution29 days
  • Watching five systems and the radio for a task that slips45 → 10 d
  • Calling around for a spare tug, truck or team25 → 6 d
  • Working out the off-block impact and who it hits15 → 3 d
  • Re-sharing off-block times and telling the stations10 → 3 d
  • Typing delay codes after the push15 → 4 d
  • Writing the handover at shift change10 → 3 d

Estimated split of one station controller's time across a 38-turn evening bank, by hand and with the solution, in minutes.

How it works

How a turn is kept on time

Seven agents watch, forecast, plan and check every turn; the station controller decides, and only then are crews dispatched.

What comes in
Turn signals in11 systems · cameras, crew app, telematics, dispatch
Agents at work
Turn watch agentevery task vs plan
Then
Off-block forecasterminutes with reasons
Then
Recovery planner
Constraint checker
Then
Dispatch agentafter approval
A person decides
Station controllerapproves, edits or rejects
What comes out
On-time push
Crews acknowledged
Delay coded, cited
One case, step by step

One aircraft turnaround, from the first slip to an on-time push

Friday, October 16, 2026, Corvane Airways' evening bank at Chicago O'Hare: 38 turns in two hours. CV 118 to London Heathrow, a Boeing 787-9 at gate C14 with 268 passengers booked and 41 connecting, is scheduled off-block at 18:40. Here is what happens, screen by screen, in the working solution.

  1. 0117:52

    The evening bank, and what needs her

    Renata Cole · Station controller

    Renata's Today screen reads: 38 turns in Bank 4, 3 at risk, 4 recoveries waiting for her decision, 87% on time (D15) so far today. Needs you puts CV 118 first — forecast 18:49, 9 minutes late, with a plan ready that brings it back to 18:40. Beside it, what the agents found: fuel truck FT-12 held on a top-up at C10 again, 4 of the last 10 evenings.

    “Fuel truck +7 and tug T-41 still at C8 · R1 brings it back to 18:40”

  2. 02One click

    Every turn task against its plan, with the agents beside it

    Renata Cole · Station controller

    Ramp turn monitoring happens on the turn Gantt: it shows all 13 tasks of Corvane's 102-minute 787-9 long-haul standard (GOM 4.3.2), each actual or forecast bar over its planned ghost bar, with a now line at 17:52. Fueling is +7, boarding +9, tug connected +11. In the lane beside the Gantt, the turn watch agent says it in sentences: FT-12 reached C14 at 17:42, and tug T-41 is still at C8 on CV 1187, whose push slipped to 18:41.

  3. 03The evidence

    Every ground handling milestone has a source

    Turn watch agent

    Renata clicks the fueling bar, then its source. Apron camera C14-2 caught fuel truck FT-12 at the stand at 17:42:10, against a plan of 17:35 — 7 minutes late. The fuel dispatch log shows why: FT-12 was released from CV 1452's top-up at C10 at 17:36, 15 minutes over.

    “Highlighted: what the agents relied on. A read-only copy is kept in the turn's evidence pack.”

  4. 04Why 18:49?

    An off-block time prediction that explains every minute

    Off-block forecaster

    The forecast chip opens the reasons: range 18:47–18:52, 82% confident, from camera, telematics and dispatch and 61 turns of 787-9 history at C14. The tug sets the critical path — T-41 reaches C14 from C8 at 18:47, tug connected and off-block at 18:49. Fuel and boarding run 3 minutes behind it.

    “The critical path is the tug; fixing fuel alone saves nothing until the tug is fixed.”

  5. 05Checked first

    Four plans, and one a second agent will not recommend

    Recovery planner · Constraint checker

    The recovery planner proposes four plans. R1 boards economy through the rear bridge at door L2 in parallel with L1 under Corvane's fueling-with-passengers procedure, FOM 8.2.6, and sends spare tug T-57 from the C20 pool: off-block 18:40, 9 minutes saved. R2, the tug alone, saves 3. R3 would save 7 by moving fuel dispenser H-27 from C16 — but the constraint checker fails it, because H-27 is booked for CV 902 to Tokyo, which would leave 4 minutes late.

    “Nothing is dispatched until you decide.”

  6. 0617:53

    She asks why, in plain words

    Renata Cole · Station controller

    Renata types “Why is fuel late?”. The turn watch agent answers with its two sources: FT-12 was assigned to CV 118 at 17:20, the CV 1452 top-up ran 15 minutes over, and the truck reached C14 at 17:42. It adds that the same truck was held on a top-up on 4 of the last 10 evenings, and that this one has joined the pattern.

  7. 0717:54 · approved

    She approves; then the agents do the legwork

    Renata Cole and the dispatch agent

    Renata approves R1 with the reason “Cheapest recovery”. Only then does the dispatch agent send five tasks: gate agent Kim Albright to the L2 bridge, purser Hannah Ward to arm boarding during fueling, Lakefront Fuel's FT-12 operator to post the fire watch, T-57's driver Dez Morgan to C14 by 18:30, and T-41's driver Ana Pruitt to stay on CV 1187. Every crew acknowledges by 17:56, and the bars snap back.

    “New forecast: off-block 18:40 — on time. The fuel truck's 7 minutes are absorbed; nothing to report.”

  8. 08On the ramp

    A task, a time and who — not a radio call

    Tyrell Banks · Ramp supervisor

    Tyrell's Crews & equipment screen lists each dispatched task with its acknowledgment: 7 of 8 acknowledged. One is not — Northline Catering's truck NC-8 for CV 902's top-up gave no acknowledgment in 2 minutes, so it was escalated to Tyrell at 17:48. The equipment pool shows every tug's job and when it is free, and T-70 out of service for a hydraulic check until 21:00.

  9. 09After the push

    IATA delay codes and DOT causes, proposed with their events

    Delay coding agent

    Delay code assignment starts from the evidence: each late departure gets an IATA AHM 730 code and a 14 CFR 234.4 cause with the events behind it and a confidence. CV 1729's 16 minutes are code 83, an FAA ground delay program at DCA — National Aviation System, 95%. CV 1520's sorter outage, run by the airport, is marked to report under the new Section 511(b) category from Monday. CV 233 has two possible causes at 64%, so the agent asks Renata to choose.

    “From Monday, October 19, 2026, ten kinds of event move out of ‘Air carrier’ into the new Section 511(b) category.”

  10. 1019:00

    A signed handover, not a blank screen

    Renata Cole and Jonah Reyes · Station controllers

    The turn review agent has drafted the 19:00 handover from Renata to the night controller, Jonah Reyes: six turns at risk or to watch, four decisions waiting, the lost C16 camera, the out-of-service tug, the delayed catering feed, tonight's two patterns and the delay codes still to confirm. Renata edits it, signs and sends; Jonah accepts, and the note stays with every turn's record.

Who it’s for

Built for everyone who works the turn.

The same departure bank, seen by five of the people who carry it — what their evening looked like, and what it looks like now.

RC
Renata ColeStation controller · ORD hub control, C-concourse desk
Station controller
Before
Watches 38 turns across five systems and a radio, and sees a slip when the truck is already late.
Now
Sees which turn will slip, why, and a checked fix — then makes the call. “Tell me which turn will slip, why, and what fixes it — I'll make the call.”
GP
Graham PikeHub Operations Duty Manager · ORD
Hub operations duty manager
Before
Hears about an aircraft swap or a hold that costs connections when it is already urgent.
Now
Gets only what reaches beyond one turn — such as the CV 1187 swap that touches CV 1290 — with the trade-off spelled out, and approves it with a reason.
TB
Tyrell BanksRamp supervisor · gates C14–C20
Ramp supervisor
Before
Gets tasks by radio, and a missed call can cost the push.
Now
“Send me the task, the time and who — not a radio call.” Every task arrives with who, where and by when, and silence is escalated after 2 minutes.
LK
Lauren KesslerDirector Station Operations
Director station operations
Before
Reviews late turns from memory, radio logs and a spreadsheet, and the same slip repeats.
Now
“I want the turn's story the morning after, not someone's memory.” Each late turn's review is cited, and a repeat slip arrives with a fix and an owner.
JR
Jonah ReyesStation controller · takes over at 19:00
Station controller, night shift
Before
Takes the desk with a verbal rundown and a screen full of turns.
Now
“Hand me the open items, not a blank screen.” Accepts a signed note of the turns to watch, decisions waiting, equipment and feeds.
Built on the engine

7 agents. Each with one job, and hard limits.

Seven agents watch, forecast, plan and check every turn; the station controller decides, and only then are crews dispatched.

Turn watch agent

Tracks every task of every turn against its plan from apron camera events, crew app check-ins, tug telematics, fuel and catering dispatch and departure control.

  • Read-only
  • Marks a task “no source” when no system confirms it — never infers a task from silence
  • Lowers confidence when a camera feed is lost
Off-block forecaster

Forecasts the off-block time every 60 seconds with a range and a confidence, from task progress, equipment positions and 90 days of history for the fleet and gate; breaks it into the critical path and ties each minute to its event.

  • Never changes the published off-block time on its own
  • Under 70% confidence, says so first
Recovery planner

When a turn is forecast late, proposes up to four recovery plans built from approved actions — spare equipment, extra staff, procedure options such as FOM 8.2.6, or accepting the delay — with the minutes each saves and what each costs.

  • Proposes only; never dispatches
  • Never proposes an action outside the airline's procedures
Constraint checker

A second reader: checks every plan against the procedures, the turn standard, equipment and crew availability, and the knock-on to every other turn in the bank, and shows the failing condition with its source.

  • Cannot approve
  • A failed check removes “recommended”
  • A disagreement goes to the controller with both views
Dispatch agent

After a person approves, sends each task to the right crew or supplier with who, where and by when, waits for acknowledgment, escalates silence after 2 minutes and proposes the off-block update to the FAA surface system.

  • Acts only on an approved plan; never re-plans
  • Escalates instead of retrying more than twice
Delay coding agent

Proposes the IATA AHM 730 delay code and the 14 CFR 234.4 cause for each late departure, with the events behind it, and applies the Section 511(b) category from October 19, 2026.

  • Never files the monthly report
  • Below 85% confidence, or with two causes, asks the controller
Turn review agent

Writes each late turn's review the morning after — plan against actual, what slipped and why, with sources — finds repeat slips over 30 evenings with a fix and an owner, and drafts the shift handover.

  • Never contacts a supplier without approval
  • Never assigns blame to a named person
Station controller

Decides every recovery. The agents propose; a named person decides.

Ask in plain words

Ask about any turn, in plain words

Ask about any turn, gate, tug, truck, delay code or rule — or tell the agents what to do. Every answer points to its source, and nothing moves until you confirm.

Why is CV 118's fuel late?

Fuel truck FT-12 was still topping up CV 1452 at C10; the top-up ran 15 minutes over and FT-12 reached C14 at 17:42, 7 minutes late. It is the 4th time in 10 evenings.

What if we wait?

Off-block 18:49, arriving LHR about 08:44 instead of 08:35. At least $907 in block cost (9 × $100.76) and 14 passengers with LHR connections under 75 minutes. The new off-block time would have to be shared with the FAA surface system (plan R4).

Why did R3 fail?

R3 moves dispenser H-27 from C16. H-27 is booked for CV 902 from 18:00 to 18:30; without it CV 902 finishes fueling at 18:36 and leaves at 18:49, 4 minutes late. It saves us 7 minutes and costs Tokyo 4, so it was removed from the recommendation.

Hold T-57 for CV 74 after us

Understood: after CV 118 pushes at 18:40, T-57 goes to C18 for CV 74 (push 19:05) instead of returning to the C20 pool; CV 33 at 19:25 takes T-63, free at C16 from 18:47. The checker passed it. It is added to the dispatch when you approve R1.

Every screen

The working solution, as it ships.

13 screens from the working solution, on its sample data. Pick one to see it large.

TodayThe station controller's Today screen in the aircraft turnaround software: turns in the departure bank, turns at risk, recoveries waiting for a decision, on-time departures (D15) and what the agents found.
The turn Gantt and the agentsEvery turn task tracked against its plan on a turn Gantt, the off-block forecast in the header, and the agents' conversation lane beside it.
The source behind a taskGround handling milestones each carry their evidence: here the apron camera frame of the fuel truck at the stand, 7 minutes after plan.
Why this off-block timeThe off-block time prediction broken into its critical path, each minute tied to its source, with a range and a confidence.
Recovery plans, checkedFour recovery plans with the minutes each saves; the constraint checker fails the one that would make another flight late.
Ask the agents whyThe controller asks why fuel is late in plain words; the agent answers with numbered sources.
Approved, dispatched, on timeAfter approval, five tasks sent and acknowledged, and the turn back to an on-time off-block forecast.
Crews and equipmentThe ramp supervisor's view: dispatched tasks and their acknowledgments, the unanswered task escalated after 2 minutes, and the tug pool.
Duty manager approvalA recovery that touches another flight — an aircraft swap — waits for the hub duty manager, who approves it with a reason.
Delay codes with evidenceEach late departure with its proposed IATA delay code, DOT cause under 14 CFR 234.4, the events behind it and a confidence, and the Section 511(b) change marked.
Turn reviewsThe morning-after review of a late turn — plan against actual, what slipped and why, cited — and repeat slips with a proposed fix and an owner.
Shift handoverThe 19:00 handover drafted by the agents: turns to watch, decisions waiting, equipment and feeds, patterns and delay codes, signed and accepted.
Audit trailEvery agent and person action on one turn, in order and immutable, with the turn's evidence pack ready to export.
Governance

Aircraft turnaround management that is cited, approved and on the record.

Every minute cites its sourceEach forecast minute and each agent statement links to the event or rule behind it — the camera frame, the telematics reading, the dispatch log, the procedure passage — and a read-only copy goes into the turn's evidence pack.
A person decides every recoveryThe agents never dispatch a crew, move equipment, change the published off-block time or file a delay code on their own. Every recovery is approved, edited or rejected by the controller with a reason code.
A second agent checks every planThe constraint checker reads each plan against the procedures, the turn standard, equipment and crew availability and every other turn in the bank. A failed check removes “recommended” and shows both views.
Network trade-offs go up a levelA plan that touches another flight, or a delay of 15 minutes or more, goes to the hub duty manager, who approves or rejects it with a reason.
An immutable audit trail per turnEvery agent and person action is recorded in order, by actor and turn, and kept two years with each turn's evidence pack — events, forecast, plans, decisions, acknowledgments and the delay code — for DOT and ISAGO review.
Handovers signed and acceptedThe shift handover is signed by the outgoing controller and accepted by the incoming one, with the times on the record.
Configuration

Your turn standards and thresholds, not ours

Turn time management starts from your own standards. The plan every turn is measured against, and the moments the agents speak up, are settings — applied to every turn at the station and recorded on the audit trail.

SettingDefaultChoose from
Warn the controller when the forecast is late by3 minStep up or down, one minute at a time
Propose a recovery when the forecast is late by3 minStep up or down, one minute at a time
Escalate to the duty manager when late by, or when a plan touches another flight15 minStep up or down, one minute at a time
Escalate a dispatch not acknowledged within2 minStep up or down, one minute at a time
Minimum confidence to mark a plan “recommended”75%Step up or down
Agents never dispatch without a person's approvalOn — locked by airline policyShown for the record; cannot be turned off
Reason codes for reject and edit6 codesSafety concern · Resource needed elsewhere · Forecast disputed · Cost not justified · Crew or contract constraint · Other
Turn standards, per fleet787-9 long-haul · 102 min, 13 tasks777-300ER 115 · 787-8 95 · A350-900 110 · 737-9 55 · A321neo 50 · E175 40 min
Connections

Works with the systems a turn already runs on

AODB and operations systemstands, gates, on- and off-blocks; schedule, tails and swaps
Apron cameras and tug telematicsturn events from the stand cameras; every tug's position and state
Crew appcheck-ins, briefings, task dispatch and acknowledgments
Fuel and catering dispatcheach truck's job, where it is and when it reaches the stand
Departure control and weight and balancepassengers, bags, connections and load sheet status
FAA surface CDM exchange and BTS reportingearliest off-block times shared on approval; the monthly 14 CFR 234 file
What it changes

The difference, in numbers.

Every figure is labelled: a target the solution is built to, an estimate, a typical published result, or a proven one.

target
+2pts
on-time departures (D15) at the pilot hub
Last 30 days82.4% D15
Target84.4%
estimated
$15.4M
a year in delay cost avoided at one hub, at one minute per departure
Per minute418 departures a day
target
100%
of late departures coded with their evidence before the BTS report
Every delay
IATA code + DOT cause, cited

“demo” = seen in the working solution, on its sample data · “target” = the design goal, measured in the pilot · “estimated” = our estimate · “typical” = published figures (Airlines for America, U.S. passenger carrier delay costs — $100.76 per block minute, 2024; Bureau of Transportation Statistics — late-arriving aircraft about 40% of delayed arrivals, 2010–2019). Regulations named: 14 CFR 234.4; the DOT final rule under Section 511(b) of the FAA Reauthorization Act of 2024, effective October 19, 2026; IATA Airport Handling Manual AHM 730 delay codes. Corvane Airways and the people, suppliers, flights and aircraft named on this page are fictional — characters and sample data in the working solution.

Questions

What station and ground operations leaders ask about turnaround control.

What is aircraft turnaround management?

Aircraft turnaround management is the work of getting an aircraft from on-block to off-block on time: every turn task — deboarding, cleaning, catering, fueling, bags, boarding, the push — tracked against its plan, and every slip fixed before it delays the departure. Aircraft Turnaround Management is a turnaround management system run by seven agents that watch every turn in a bank, forecast each off-block time with its reasons, propose recovery plans checked by a second agent, and dispatch them once the station controller approves.

How does off-block time prediction work?

The off-block forecaster re-forecasts every turn every 60 seconds from task progress, equipment positions and 90 days of history for the fleet and gate. It gives a range and a confidence, breaks the forecast into the critical path, and ties each minute to the camera event, telematics reading or dispatch log behind it. Below 70% confidence it says so first. It is the time A-CDM airports track as the target off-block time (TOBT); a new off-block time is shared with the FAA surface system only as part of a plan a person approves.

How are recovery plans checked before a controller sees them?

The recovery planner proposes up to four plans built from approved actions, each with the minutes it saves. The constraint checker then reads each plan against the procedures, the turn standard, equipment and crew availability and every other turn in the bank. In the demo it failed a plan that would have saved 7 minutes but made the Tokyo flight 4 minutes late.

Does the AI dispatch ground crews or change the off-block time on its own?

No. The agents never dispatch a crew, move equipment, change the published off-block time or file a delay code on their own. The station controller approves, edits or rejects every recovery with a reason code; only then does the dispatch agent send each task and wait for every crew to acknowledge. Plans that touch another flight go to the duty manager.

How does it assign IATA delay codes and DOT causes?

For each late departure, the delay coding agent proposes the IATA AHM 730 delay code and the 14 CFR 234.4 cause with the events that justify it and a confidence. The controller confirms or changes each code, or confirms those at 90% or more together; below 85%, or with two possible causes, the agent asks. It never files the monthly report.

What changes with the Section 511(b) delay category on October 19, 2026?

From that date, ten kinds of event — among them a bag system outage the carrier does not control and unscheduled maintenance that cannot be deferred — move out of “Air carrier” into a new Section 511(b) category. The delay coding agent applies it from October 19 and marks today's codes that would report differently.

What happens when an apron camera feed is lost?

The turn watch agent falls back to the crew app and dispatch logs and lowers its confidence, and the forecast says so. In the demo, the camera at gate C16 is lost at 17:31 and the Tokyo turn is tracked from crew check-ins at 64% confidence; the lost feed also goes into the shift handover.

How long does it take to go live?

The Agentic Solution Engine builds and deploys it from your requirements and documents — your turn standards, ground and flight operations manual procedures, and the systems you already run — and it goes live once every quality gate has passed. Setup ends with a test turn: a recorded 787-9 turn replayed through every agent.

See it on
your departure banks.

We'll run Aircraft Turnaround Management on your own turn standards, procedures and a recorded evening bank.