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Safety Investigation Management

Aviation safety investigation management that replays the event, cites every finding and answers the NTSB question in the first hour

Reports drafted in days, not weeks, with every finding tied to its evidence.

See one case, screen by screen ↓
demo5contradictionsfound by comparing 21 claims from 4 crew and maintenance statements with the flight data, the tower tape and the logs
demo128enginesswept across the 737-8 fleet on the investigator's request — 2 more showed the same EGT margin drop
demo41/41sentencesin the draft investigation report link to their evidence
target1hourto the NTSB decision on every event, tested against 49 CFR 830.2 and 830.5
In short

What is Safety Investigation Management?

Aviation safety investigation management is how an airline's safety department runs an incident or accident investigation: collecting the evidence, building the sequence of events, finding contributing factors and root causes, deciding NTSB and FAA notifications, and tracking recommendations to closure. Under a US carrier's safety management system it is one of the safety assurance processes in 14 CFR 5.71. As safety investigation management software, Safety Investigation Management adds seven agents that replay the event with every source lined up, find where sources disagree, propose factors and fixes and draft the report and filings, while the investigator decides each finding and the Director of Safety signs.

How to choose AI for airlines: a buyer's guide to agentic AI solutions →

Updated

The problem

Why aviation safety investigation takes weeks — and still misses the cause

After a rejected takeoff, a tail strike or a flight attendant hurt in turbulence, the investigator copies times out of the flight data export, listens to the ATC tape, types up crew statements, pulls logbook pages and work orders from the maintenance system, and builds the sequence of events by hand in a spreadsheet. The NTSB question is read against 49 CFR 830.2 and 830.5 once, at the start, and rarely re-read when new facts arrive. Contributing factors, recommendations and the report follow over weeks, and fixes are chased by email.

The cause hides in the seams between sources. A captain recalls 125 knots when the data says 134. Maintenance control says the engine had no prior history, while the tech log shows the same engine written up two days earlier and closed as could not duplicate. Analyses that stop at the crew miss the organization: the DOT Inspector General found 171 of 185 root-cause analyses accepted at one US carrier did not identify the true root cause.

typical171 of 185analysesaccepted root-cause analyses at one US carrier did not find the true root cause
typical$12millionfor a single tail strike, in repair and lost revenue
Where a Level 2 investigation's working days go, to a first report draftestimated
By hand19 days
With the solution3.2 days
  • Requesting, collecting and preserving evidence4 → 0.5 d
  • Building the sequence of events by hand3 → 0.3 d
  • Matching crew statements to the flight data2 → 0.3 d
  • Contributing factors and theory checks4 → 1 d
  • Recommendations, owners and the report draft5 → 1 d
  • NTSB and FAA decisions and filings1 → 0.1 d

Estimated split for a Level 2 investigation at a network carrier, by hand and with the solution. The first-draft target in the working solution is 3 days against a 30-day company standard.

How it works

How an investigation moves

Seven agents build the timeline, find contradictions and propose causes and fixes; the investigator decides each one.

What comes in
An event7 kinds of evidence · flight data, tower tape, statements, logbook
Agents at work
Evidence Collectorcustody and holds
Timeline Builderthe path, tick by tick
Then
Contradiction Finderwhere sources disagree
Factor Analystcauses and theories
Then
Recommendation Drafterfixes with owners
Notification AdvisorNTSB and FAA
A person decides
Investigator and Director of Safetydecide every finding, sign the report
What comes out
A replayed, cited timeline
Causes and fixes with owners
Signed report and filings
One case, step by step

Aviation safety investigation management, one rejected takeoff at a time

On Tuesday, October 6, Corvane flight 404, a Boeing 737-8 (N812CV) with 162 passengers and 6 crew, rejected its takeoff from LaGuardia runway 13 after the right engine surged. It is Friday, October 16, day 10 of a 30-day Level 2 investigation. Here is how the safety investigation runs, screen by screen, in the working solution: the investigator works with the agents in conversation, decides every finding, and sees the evidence behind each one.

  1. 01Friday morning

    The agents found the clue maintenance missed

    Rachel Dunmore · Lead safety investigator

    Rachel leads four of the eight open investigations. Her Today screen opens on CV 404: maintenance control said “no prior history”, but the same engine was written up two days before and closed as could not duplicate. Four proposed factors and two contradictions wait for her; three deadlines fall in the next seven days, and three recommendations are overdue.

    “The agents propose it as a contributing factor. 4 factors and 2 contradictions are waiting for you.”

  2. 02The replay

    The takeoff roll, with every source stacked at each tick

    Timeline Builder

    The event is drawn on runway 13 from line-up to the stop, with time ticks on the path. At 07:14:22 ENG 2 N1 drops from 94.8% to 71.3% and EGT jumps from 912 to 1,018 °C, limit 1,060, at 132 knots. The captain brings the thrust levers to idle at 134 knots, 7 below V1, and the aircraft stops with 1,180 feet of runway left. Under each tick sit the flight data, the ATC tape, the crew, the weather and maintenance, each linked to its source.

    Timeline Builder: “41 entries from 11 sources. The tower clock ran 2 seconds ahead of the flight data; I aligned it.”

  3. 03Two days before

    The same engine, written up at O'Hare on October 4

    Contradiction Finder

    A dashed tick before the flight shows the October 4 pilot report: an ENG 2 EGT fluctuation of +40 °C in the climb at FL180. Work order WO-88213 records one ground run, could not duplicate, returned to service. The engine trend shows the margin falling from 42 °C to 24 °C in 9 days, with no alert because the alert fires only below 20 °C. On October 6 maintenance control logged “no prior ENG 2 history”.

    The maintenance card is marked “Differs · C2”.

  4. 04Statements

    Each crew statement split into claims and checked against the data

    Statement Analyst

    Capt. Marcus Hale's statement is split into seven claims. Five agree with the flight data and the tower tape. “At about 125 knots there was a loud bang” differs: the surge came at 132 knots, the reject at 134. “First thought we had hit a bird” cannot be checked from the data. The agent drafts neutral follow-up questions for the claims that differ.

    “The agent drafts neutral questions about the claims that differ or cannot be checked. Nothing is sent without you.”

  5. 05Contradictions

    Five places where sources disagree, side by side

    Contradiction Finder

    The agent compared 21 claims from 4 statements with the flight data, the tower tape, the logs and each other, and found five disagreements; two are still open. For C2 it proposes, with high confidence, that the logbook is the record: maintenance control looked only at open deferrals, not closed write-ups. Rachel can resolve with a reason, ask a follow-up or open the proposed factor.

    “The report cannot go for signature while one is open.”

  6. 06One question

    “Check the fleet: is any other engine dropping the same way?”

    Rachel Dunmore and the Theory Tester

    Rachel asks in the conversation beside the replay. The Theory Tester plans the check and shows its five steps: 128 engines on the 64 737-8s read for an EGT margin drop of 10 °C or more within 10 days. Two more match: N809CV ENG 1, 13 °C in 8 days, and N826CV ENG 2, 11 °C in 10 days. N809CV also had a could-not-duplicate write-up on October 9. Borescope requests are drafted as interim action R4.

    The requests go to Maria Castell only when Rachel clicks “Send to Maria Castell”.

  7. 07Her decision

    She adds the factor to the file; every sentence links to its source

    Rachel Dunmore · Lead safety investigator

    Rachel clicks “Add to the file”. The sentence appears highlighted in section 4 of the investigation file: the October 4 write-up was closed as could not duplicate after one ground run, without a trend review or borescope, while the margin had fallen 18 °C in 9 days. Each clause carries its citation to the tech log, the work order, the trend and the maintenance manual.

    “F2 added to the file with R1.”

  8. 08Causes and fixes

    Six factors at four levels, each with a drafted fix

    Factor Analyst

    Factors sit under what was done, conditions, supervision and procedures, and the organization, each with evidence and confidence. F2 is in the file with R1: change Maintenance Manual 5.7.3 to require 30 days of trend review before a could-not-duplicate closure, owner Gary Lindqvist, due December 15. The bird-ingestion idea is tested and ruled out with confidence 0.92: no organic matter at the inlet, no remains on the runway, no bird activity reported.

    Factor Analyst: “I propose; you decide, with a reason when you reject.”

  9. 09NTSB and FAA

    Not reportable to the NTSB, and the clauses that say why

    Notification Advisor

    No one was hurt, and damage limited to one engine and to tires and brakes is not substantial damage under 830.2. Section 830.5(a)(3) needs debris to escape other than through the exhaust; the borescope found none. A service difficulty report was owed under 14 CFR 121.703(c) and filed October 8 by Thomas Greer, inside the 96 hours. The test re-runs on its own when the engine teardown report arrives, expected October 28.

    “What would change it: the teardown finding uncontained debris.”

  10. 10Before sign-off

    The report in Corvane's format, checked before it reaches the Director

    Report Checker and Thomas Greer · Director of Safety

    The draft follows the Corvane Investigation Report format, with 41 of 41 sentences linked to evidence. The Report Checker runs nine checks: no blame words, no confidential source used, the NTSB decision current. Two items block sign-off until Rachel decides them: an open contradiction and factors still proposed. The direct cause is marked provisional until the teardown. Thomas Greer then approves or returns the report with a reason.

    “I sign it only if I can click any sentence and see where it came from.” — Thomas Greer

Who it’s for

Built for everyone who works the investigation.

The same rejected takeoff, seen by four of the people who carry an airline incident investigation — what the work looked like, and what it looks like now.

RD
Rachel DunmoreLead safety investigator, Corporate Safety (ORD) · four investigations at once
Lead safety investigator
Before
Copies times from flight data, the tower tape, statements and logbooks into a spreadsheet, then writes the report over weeks.
Now
Scrubs the replay to see what every source says at each second and where they disagree, asks the agents to test her theories, and decides what goes in the file.
TG
Thomas GreerDirector of Safety · signs reports and NTSB filings
Director of Safety
Before
Signs reports he cannot easily trace back to their sources, and carries the NTSB clock for every event.
Now
Signs a report the Report Checker has already tested, clicks any sentence to see its source, and signs the Form 6120.1 the agents drafted.
CA
Capt. Alan WhitfordFlight Operations Safety Pilot · flight data and crew performance
Flight operations safety pilot
Before
Lines up what the airplane did against what the crew remembers, by hand, statement by statement.
Now
Sees each claim matched to the flight data, and judges the crew's reject on the operations manual — accepted as safety-positive.
MC
Maria CastellMaintenance Safety Investigator, Technical Operations
Maintenance safety investigator
Before
Pulls logbooks, work orders and trend data from the maintenance system, and hopes no earlier write-up was missed.
Now
Sees every write-up on the tail before the event, the fleet sweep's result and the borescope requests drafted for her.
Built on the engine

7 agents. Each with one job, and hard limits.

Seven agents build the timeline, find contradictions and propose causes and fixes; the investigator decides each one.

Evidence Collector

Pulls flight data, the ATC transcript, weather, the logbook, work orders, engine trend data and station logs the moment an investigation opens, records custody and a fingerprint for each item, and puts recorder data and maintenance records on hold.

  • Never opens a sealed recorder or a confidential safety report
  • Never changes or deletes evidence
Timeline Builder

Places every fact on the aircraft's path at its time, reconciles clocks between sources, and writes the investigation file in the airline's report format with every sentence cited.

  • Never edits a source
  • Shows every clock offset it applied
Statement Analyst

Splits each crew and witness statement into claims, matches each claim to the data, and drafts neutral follow-up questions.

  • Never judges a person
  • Never sends a question without approval
Contradiction Finder

Finds where statements, data and logs disagree and proposes a resolution with its reason and confidence.

  • Cannot close a contradiction — the investigator resolves it with a reason
Factor Analyst

Proposes contributing factors at four levels — what was done, conditions, supervision and procedures, the organization — and, as the Theory Tester, checks the investigator's theories with citations and confidence, across the fleet when asked.

  • Proposes only; never assigns blame
  • Shows its confidence on every factor
Recommendation Drafter

Writes a fix for each accepted factor with an owner, a due date and an effectiveness check, and chases owners until the action is done and shown to work.

  • Owners must accept their action
  • Never closes an action without evidence
Notification Advisor

Tests every event against 49 CFR 830 and 14 CFR 121.703, re-tests when new evidence arrives, drafts the Form 6120.1 and service difficulty reports, and, as the Report Checker, checks the report before sign-off.

  • Never notifies or files
  • Can block sign-off, never approve
Safety investigator and Director of Safety

Accept, edit or reject every finding; sign the report and the NTSB filings. The agents propose; a named person decides.

Ask in plain words

Ask the investigation agents, in plain words

Ask about any event, factor, theory or deadline from the Today screen or beside the replay. Every answer cites its source and offers the next step.

Why is CV 404 not reportable to the NTSB?

No one was hurt, and damage limited to one engine, and to tires and brakes, is not substantial damage. The borescope shows no debris escaped other than through the exhaust, so 830.5(a)(3) is not met. The service difficulty report was filed on October 8, inside 96 hours. I will re-check when the teardown report arrives, expected October 28.

Could a bird have caused the CV 404 surge?

Bird ingestion is ruled out. The borescope found no organic matter or feathers at the inlet or fan, the runway inspection found no remains, and the tower reported no bird activity in the hour before. Confidence 0.92 that it was not a bird.

Did the CV 404 crew reject in time?

The crew acted on time. The surge was at 07:14:22.1 and the thrust levers reached idle at 07:14:23.4 — 1.3 seconds. The operations manual expects the decision within about 2 seconds and allows a reject above 100 knots for an engine failure. Capt. Whitford accepted this as safety-positive (F5).

Which other engines look like N812CV's before the event?

I swept the 128 engines of the 64 737-8s for an EGT margin drop of 10 °C or more within 10 days: N809CV ENG 1 (13 °C in 8 days) and N826CV ENG 2 (11 °C in 10 days). N812CV's engine fell 18 °C in 9 days before the surge. Borescope requests are drafted for Maria Castell.

Every screen

The working solution, as it ships.

13 screens from the working solution, on its sample data. Pick one to see it large.

TodayThe lead safety investigator's day: the investigation that needs her, open investigations, deadlines, overdue recommendations, what the agents found and an ask box.
Event replayThe rejected takeoff replayed on the runway with time ticks, the flight data profile, the evidence stacked at the surge, and the investigation file growing beside it.
The write-up two days beforeThe October 4 tick: the pilot report, the could-not-duplicate work order, the engine trend and the maintenance record that contradicts “no prior history”.
A theory tested across the fleetThe investigator asks in conversation; the Theory Tester checks 128 engines and finds two more with the same EGT margin drop, with borescope requests drafted.
A contributing factor added to the fileThe accepted factor highlighted in the investigation file, every clause cited to the tech log, the work order, the trend and the maintenance manual.
Evidence and custodyEvery piece of incident investigation evidence with its source, status, who added it and its preservation hold; owed items to remind, the recorder sealed.
Crew statements against the dataEach statement split into claims and matched to the flight data and tower tape — agrees, differs or cannot check — with neutral follow-up questions drafted.
Contradictions side by sideWhere sources disagree, both sides with their sources and a proposed resolution to resolve with a reason or follow up.
Root cause analysis: causes and fixesContributing factors analysis at four levels with evidence and confidence, the recommendation drafted for each, a theory box and the fleet check.
The investigation report and sign-offThe investigation report in the airline's format with every sentence cited, and the Report Checker's nine checks — two still blocking — before the Director of Safety signs.
NTSB notification decisionEvery event tested against 49 CFR 830 and the 14 CFR 121.703 service difficulty report rule, with the reasoning by clause and what would change the answer.
NTSB Form 6120.1 draftA turbulence injury that is an accident: when the NTSB was notified, the recorders preserved, and the Form 6120.1 drafted field by field for the Director to sign.
Corrective actions to closureEvery recommendation from every investigation with its owner, due date and status, overdue ones reminded, and an effectiveness check before it closes.
Governance

Built for safety assurance: cited, decided, signed, on the record.

Every sentence cites its sourceEvery sentence in the investigation file and every agent answer links to the passage it came from — the flight data, the tower transcript, a statement, a tech log page — and the Report Checker blocks a report with an unsourced sentence.
The investigator decides every findingEach contributing factor and recommendation is accepted, edited or rejected by a named person, with a reason code when rejected: ruled out by evidence, not causal, duplicate, outside this investigation, or needs more evidence first.
The Director of Safety signsReports and NTSB filings are signed by the Director of Safety, who can approve or return a report with a reason. Nothing goes to the NTSB or the FAA unsigned, and party information stays inside the party until the investigator-in-charge releases it (49 CFR 831.13).
Sealed means sealedThe cockpit voice recorder stays sealed and confidential safety reports are never read; the agents cannot open them, and the evidence pack export leaves them out. Evidence carries custody, a fingerprint and a preservation hold.
Blame-free, and no open contradictionSign-off is blocked while a contradiction is open. The Report Checker blocks words such as “failed to”, “careless” and “pilot error”, and agents do not propose factors about named individuals.
Every step on the audit trailEvery action by an agent or a person is recorded with the source it used and kept 10 years. Changes to levels, clocks and rules need the Director of Safety's approval and are versioned.
Configuration

Your safety management system's rules, not ours

Investigation levels, report clocks and the rules the agents apply are settings. A change needs the Director of Safety's approval and is logged.

SettingDefaultChoose from
Level 1 · accident or serious incidentReport due in 20 daysAny number of days
Level 2 · major incidentReport due in 30 daysAny number of days
Level 3 · minor incidentReport due in 45 daysAny number of days
First draft target3 days after openingAny number of days
Re-test the NTSB rules when new evidence arrivesOnOn · Off
Block sign-off while a contradiction is openOnOn · Off
Treat a time difference over 3 seconds between sources as a contradictionOnOn · Off
Let agents propose factors about named individualsOffOn · Off
Connections

Works with the systems an investigation already runs on

Flight data monitoringFDM and FOQA downloads within 2 hours of an event
Maintenance and engineering systemlogbook pages, work orders and deferrals
Engine condition trend monitoringdaily EGT margin and trend for every engine
Safety reports and crew recordsincoming safety reports, crew hours, training and roster
Weather and ATC transcriptsMETAR and TAF archives, FAA tower transcripts on request
Manualsthe flight operations manual and the maintenance manual
What it changes

The difference, in numbers.

Every figure is labelled: a target the solution is built to, an estimate, a typical published result, or a proven one.

target
2+sources
independent sources behind every contributing factor, checked for contradictions before sign-off
factors with cited evidence
target
1hour
to the NTSB decision on every event (target); the rule says immediately, the 6120.1 within 10 days
hours to decide
49 CFR 830.5 and 830.15
target
3days
to a first report draft, against a 30-day company standard
Standard30 days
Target3 days

“demo” = seen in the working solution, on its sample data · “target” = the design goal, measured in the live solution · “estimated” = our estimate · “typical” = published figures (DOT Office of Inspector General — 171 of 185 accepted root-cause analyses at one US carrier did not identify the true root cause; Boeing AERO — $12 million for one tail strike). Regulations named: 49 CFR 830.2, 830.5, 830.15 and 831.13; 14 CFR 121.703 and 14 CFR 5.71. People, Corvane Airways, its flights and aircraft named on this page are fictional — characters and sample data in the working solution.

Questions

Aviation safety investigation management: what airline safety departments ask.

What is aviation safety investigation management?

Aviation safety investigation management is how an airline's safety department runs an incident or accident investigation: collecting the evidence, building the sequence of events, finding contributing factors and root causes, deciding NTSB and FAA notifications, and tracking recommendations to closure. Under a US carrier's safety management system it is one of the safety assurance processes in 14 CFR 5.71. As safety investigation management software, Safety Investigation Management adds seven agents that replay the event with every source lined up, find where sources disagree, propose factors and fixes and draft the report and filings, while the investigator decides each finding and the Director of Safety signs.

When does an airline have to notify the NTSB, and does the software decide?

For NTSB notification under 49 CFR 830, the Notification Advisor tests every event against the accident definition in 830.2 and the serious incident list in 830.5, explains its answer clause by clause, and re-tests when new evidence arrives. When an event is an accident it drafts the NTSB Form 6120.1 from the records. It never notifies or files: in the demo, the Director of Safety called the NTSB for a turbulence injury 52 minutes after it happened and signs the form.

Is a rejected takeoff reportable to the NTSB?

It depends on injuries, damage and what happened to the engine, and the agents show the test on every event. In the demo the rejected takeoff was not reportable: no one was hurt, damage limited to one engine and to tires and brakes is not substantial damage, and no debris escaped other than through the exhaust. A service difficulty report was still owed under 14 CFR 121.703(c) and filed inside the 96 hours.

How does it find the root cause, not just the crew's actions?

The Factor Analyst runs the contributing factors analysis at four levels — what was done, conditions, supervision and procedures, and the organization — each factor with its evidence and confidence, and tests the investigator's theories across the fleet when asked. In the demo this root cause analysis traced a rejected takeoff past the crew to an engine write-up closed as could not duplicate without a trend review, and found two more engines with the same EGT margin drop.

How long does an airline safety investigation take with it?

The target is a first report draft in 3 days against a 30-day company standard for a Level 2 investigation; in the demo the first draft was ready on day 3. Report clocks for each level are settings, and notifications warn the Director of Safety and the lead investigator before a report, Form 6120.1 or service difficulty report falls due.

Does it read the cockpit voice recorder or confidential safety reports?

No. The cockpit voice recorder stays sealed and confidential safety reports are never read; the agents cannot open them, no role opens sealed items, and the evidence pack export leaves them out.

Do investigators stay in control of the findings?

Yes. The agents propose; the investigator accepts, edits or rejects each factor with a reason, resolves each contradiction, and sends questions and borescope requests only when she says so. The Director of Safety signs the report and the NTSB filings, and every step is on the audit trail.

How does it go live at our airline?

The Agentic Solution Engine builds and deploys it from your requirements and documents — your safety management system manual, report format, operations and maintenance manuals and a sample of closed investigations — and it goes live once every quality gate has passed. We will walk you through it on one of your own events first.

See it on
your events.

We'll run Safety Investigation Management on one of your own closed investigations and its evidence.