- Before
- Six engines in shops, and for each quote a PDF, the LLP status sheet, the lease and the GTA open side by side for five days.
- Now
- Opens each quote already pinned to the engine with cited findings, decides each one and signs. “Show me what the quote does to each module, and what it leaves short at return.”
One engine workscope review, from shop quote to signed workscope
ESN 959-412, a GEnx-1B74/75 off Corvane Airways 787-9 N815CV, came off wing on Sep 28 with 6°C of EGT margin and HPT stage 1 blade coating loss. Meridian Turbine Services sent quote QT-26-3381 Rev A at 17:52 on Oct 14: 51 lines, $8,912,400, approval asked by Monday, Oct 19. The aircraft is leased from Halvorsen Aircraft Leasing and returns on Aug 31, 2029. Here is what happens next, screen by screen, in the working solution.
- 01Next morning
The quote has already been read
Owen Castellano · Powerplant engineerOwen's day starts with two shop quotes waiting, $1.27M questioned on open quotes and $4.3M of credits agreed this year. The GEnx quote for ESN 959-412 is first: due Mon, Oct 19, 7 findings, $1,204,000 questioned and one part below the lease at return. Below it are a LEAP-1A quote from Harbor Point, a GE90 workscope the agents drafted before removal, and a CFM56 invoice for Grace in finance.
What the agents did: “Lease agent found the HPT stage 1 disk would return with 3,100 cycles; lease LA-0815 requires 5,000.”
- 02Opening the review
The quote laid on the engine, and the workscope agent talks it through
Quote reader, records, directives, lease agents and price checkerThe quote reader mapped all 51 lines to the fan and booster, HPC, combustor, HPT, LPT, accessories and whole-engine work, and seven numbered pins mark the findings on the cutaway. Beside it, the workscope agent sums up what six agents found: 2 gaps that would leave the engine short of the lease or the ETOPS standard, 5 charges to question for $1,204,000 (four to remove, and one new disk to ask about before it is scrapped), and one of its own findings withdrawn by the price checker. Owen asks follow-ups in plain words — “Why not pay the lessor instead?”, “Show the duplicate lines”, “What did the price checker withdraw?” — and every answer comes back with its sources.
The workscope agent, on paying the lessor instead: “Because the lease does not allow it: §6.4(d) says a part below 5,000 cycles ‘shall not be satisfied by any payment of compensation’.”
- 03One click on the red disk
A part that meets the build goal and fails the lease
Records agentThe HPT stage 1 disk, S/N GWN-4471, has a 15,000-cycle limit, 10,430 cycles since new and 4,570 left. Projected at 560 cycles a year from reinstall on Jan 18, 2027, it reaches the Aug 31, 2029 return with 3,100. The lease requires 5,000 at return and does not accept cash instead, yet the quote reuses the disk. Its back-to-birth trace is complete through 3 prior operators.
Replacing it now, with the HPT open, adds about $598K; leaving it means a second, HPT-only shop visit before return, estimated at $2.4M.
- 04Before anyone saw it
One agent withdraws another's finding
Price checkerThe workscope agent had read combustor lines 17 and 18, $64,000 each, as the same repair charged twice. The price checker read them against the teardown report: one is the outer liner, one the inner liner — two parts. It withdrew the finding, and the withdrawal stays on the record with its reason.
“Agents check each other before anything reaches you. Withdrawn findings stay on the record.”
- 05Owen decides
He approves each finding as a question to the shop
Owen Castellano · Powerplant engineerEvery finding carries its severity, module, dollar effect and the sources behind each number. F1 is the HPT stage 1 disk (+$598K). F2 is HPC teardown labor charged twice: line 14 bills 1,050 hours, $420,000, while fixed-price line 8 already includes disassembly, inspection and reassembly. Owen approves both, each becomes a drafted question, and he approves the other five in one step. He could edit any question, or reject it with a reason code.
“Proposes, cites and asks — you decide every change.”
- 06Directives
Every AD and service bulletin due at this shop visit
Directives agentEight directives and bulletins are due for this serial number at this exposure. Four are in the quote, AD 2026-03-02 is met by the new HPC spool on line 9, SB 72-0377 was done at the Jun 2021 shop visit and SB 72-0420 was not adopted. SB 72-0412, the fuel nozzle upgrade Corvane's ETOPS configuration standard requires at this visit, is missing from the quote — finding F4, +$148K, and Owen has already approved the question asking the shop to add it.
The directives agent never closes a directive without a record.
- 07Lease return
Eight return conditions, as quoted and as proposed
Tomas Varga · Lease technical managerLease LA-0815 Schedule 6 is tested clause by clause. As quoted, §6.4(c) is not met — 3,100 cycles lowest against 5,000 — and §6.4(d) would need a second shop visit. With the agents' proposal, the lowest part returns with 6,620 cycles. §6.7 asks for a workscope summary to the lessor within 10 days of the quote, by Oct 24: the lease agent drafted it, and Tomas sends it to Hanne Vik at Halvorsen.
The lease agent drafts; Tomas Varga confirmed its reading of the lease on Oct 15 and sends the summary himself.
- 08Answers in the thread
The shop answers, and Rev B is checked line by line
Luis Navarro, Meridian · and the agentsOwen sends 7 questions to Luis Navarro at Meridian in one thread. Meridian agrees to a new HPT stage 1 disk, removes the duplicate labor and the second test cell run, builds the fan and booster to minimum, adds SB 72-0412 and corrects handling to the 12% cap. On F6 it sends the inspection record: a 0.018 in. rim rub on the LPT stage 3 disk against a 0.010 in. shop-manual limit. The agents check Rev B, $8,740,400, line by line: every approved change moved, nothing else.
Workscope agent and price checker: “F6: the inspection record shows a 0.018 in. rub against a 0.010 in. limit — the replacement is justified. I recommend accepting it.”
- 09Signed · Oct 15
He signs; above $5 million, the program manager countersigns
Owen Castellano and Rachel LindqvistEvery finding is decided: six agreed by the shop, one justified. Owen ticks W1–W4 himself, each with the agents' evidence under it — within the build goal and the lease (lowest part 6,620 cycles at return, the lease needs 5,000), every directive due in the workscope (8 of 8), charges checked against the contract (51 lines), shop answers checked by the agents — and only then can he sign the Rev B workscope at $8,740,400. The price is above $5,000,000, so Rachel Lindqvist countersigns the same day.
“Your signature records your name, the time and what it means. It cannot be edited afterwards.”
- 10The cost record
The signed workscope becomes the cost record and the reserve claim
Cost-record agent · for Grace WhitfieldThe cost by module adds to $8,740,400 — $3,362 a cycle to the 2,600-cycle build goal, $918,000 of credits agreed, a 92-day turn time and redelivery on Jan 2, 2027. The reserve claim to Halvorsen is $7,612,000: $5,962,000, the full performance restoration reserve balance, plus $1,650,000 for three life-limited parts. Corvane pays $1,128,400. Accessories are excluded under §7.4, and the claim is due within 90 days of redelivery, by Apr 2, 2027. The claim pack is ready for Grace: 41 documents, from the signed workscope to the LLP release tags and back-to-birth packs.
The cost-record agent builds the claim pack; finance submits every claim.